Productivity Improvement in Tooling Manufacture through High Speed 5 Axis Machining

Toward 5-axis High Speed Machining

We present a scheme to construct C1 continuous toolpath for 5-axis pocketing of high speed machining. A continuous toolpath synthesis is proposed, that forms out circular segments of maximally inscribed sizes and linear segments connecting these circular segments. Extending earlier work that employed the Medial Axis Transform to compute these maximally inscribed circles for 2D planar pockets, t...

HEIDENHAIN 5-Axis Machining: Speed and Quality in Harmony

MATHSM: medial axis transform toward high speed machining of pockets

The pocketing operation is a fundamental procedure in NC machining. Typical pocketing schemes compute uniform successive offsets or parallel cuts of the outline of the pocket, resulting in a toolpath with C discontinuities. These discontinuities render the toolpath quite impractical in the context of high speed machining (HSM). This work addresses and fully resolves the need for a C continuous ...

Optimization of 5-axis high-speed machining using a surface based approach

This paper deals with optimization of 5-axis trajectories in the context of high-speed machining. The objective is to generate tool paths suited to high speed follow-up during machining in order to respect cutting conditions while ensuring the geometrical conformity of the machined part. For this purpose, the optimization of the tool axis orientations is performed using a surface model for the ...

5-axis High Speed Milling Optimisation

Manufacturing of free form parts relies on the calculation of a tool path based on a CAD model, on a machining strategy and on a given numerically controlled machine tool. In order to reach the best possible performances, it is necessary to take into account a maximum of constraints during tool path calculation. For this purpose, we have developed a surface representation of the tool paths to m...